Screen printing is a time-tested method, popular for its relatively low upfront costs and its ability to handle bulk orders effectively. However, it comes with significant limitations. Screen printing requires extensive setup, including creating individual screens for each color in a design. This makes it only cost-effective for larger orders or simple designs, as setup costs are spread across more items. For small orders or intricate designs, the process becomes costly and inefficient.
In contrast, Direct-to-Garment (DTG) printing offers flexibility, precision, and affordability for both small and large orders. With DTG, there’s no need for color separations or physical screens. The process is automated, using advanced pre-treatment machines, state-of-the-art DTG printers, and heat presses to ensure consistent quality. Whether you need one shirt or 500, DTG printing delivers the same high-quality results without added setup fees. At Apparel and Beyond, our approach ensures not only top-notch prints but also cost savings and quick turnaround times for our community.
DTG vs. Screen Printing: A Side-by-Side Comparison
Feature | DTG Printing | Screen Printing |
Setup Time | Minimal (5-10 minutes). Fully automated, no screens required. | Long (30 minutes to hours). Screens must be created for each color in the design. |
Print Time | ~2-5 minutes per garment for a complete design. | ~3-10 minutes per garment for multi-color designs, depending on the number of colors and manual steps involved. |
Cost Efficiency | Affordable for small and large orders alike. | Cost-effective only for large bulk orders (50+ garments). |
Minimum Order Size | None. You can order as few as one shirt. | Typically requires a minimum order to offset setup costs. |
Color Options | Unlimited colors, gradients, and photorealistic designs. | Limited; each color requires a separate screen, increasing costs. |
Design Complexity | Handles intricate, detailed designs with ease. | Best for simple designs with few colors; struggles with intricate details. |
Eco-Friendliness | Uses water-based inks with minimal waste. | Generates more waste due to excess ink and chemicals. |
Durability | High-quality prints that hold up well with proper washing. | Extremely durable, with ink deeply bonded to fabric. |
Turnaround Time | Quick, ideal for same-day or next-day service. | Slower due to setup and manual processes, especially for multi-color designs. |
Cost to Customer | No setup fees; perfect for small or custom orders. | High setup fees make small orders expensive. |
The DTG Difference at Apparel and Beyond
At Apparel and Beyond, we’re transforming how custom apparel is created and delivered. Our DTG process eliminates the barriers of high setup fees, limited design options, and long wait times. Whether you need a single shirt or a large batch, we provide local, high-quality printing at a price that fits your budget.
No more expensive shirts. No long waits. Just exceptional custom apparel for our community. Ready to see the difference? Request a quote today!
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